Radial Insertion Machine
Up to 18,000 CPH vertical radial insertion — the workhorse of a THT-automated EMS line
SMT + THT + wave soldering + board handling + cleaning — one supplier, one line, one accountable partner since 2011.
Headcount priced per shift, not per board. Automation recovers that in 9–18 months.
Reversed polarity and bent leads surface at final test — three stations too late.
Good operators are hard to hire and harder to keep. A cell runs unattended.
Disjointed islands mean manual hand-offs. A line flows without an operator.
Pick a process. Every machine is built to connect into the next one.
Radial, axial, odd-form, PIN, eyelet and terminal insertion — the fastest way to remove manual THT labour.
View machines → feeder-systemsRadial, axial, tube, tray, bowl and belt feeders that decide whether automation actually runs.
View machines → wave-selective-solderingLead-free dual-wave and desktop selective soldering for through-hole and mixed-technology boards.
View machines → smt-line-placementStencil printing, placement, reflow and intelligent material storage for the SMT front end.
View machines → board-handlingLoaders, unloaders, conveyors, lead cutters and AGV logistics that connect every island into a line.
View machines → cleaning-processStencil, PCBA, fixture and nozzle cleaning plus scrap handling that protect yield.
View machines → inspection-depanelingX-Ray component counting, AOI support and low-stress PCB separation.
View machines →Up to 18,000 CPH vertical radial insertion — the workhorse of a THT-automated EMS line
Horizontal axial and jumper-wire insertion with dual JW heads and 360° rotary table
Automate the components nobody else can — transformers, connectors, heat sinks, tact switches, fuse holders
Dual-head 12,000 CPH insertion of PINs, eyelets, rivets and reel terminals
Reel-fed terminal insertion with camera calibration and parameter training built in
The feeder decides whether your automation project succeeds — we build all six types in-house
Every recommendation starts from your board and BOM, with a payback calculation attached.
Feeding trials on video and a golden-board acceptance test are part of the deal.
Spare parts, feeders and commissioning support for EMS factories worldwide.
Six-step frameworks our engineers use on the floor — no fluff.
A step-by-step framework for converting manual through-hole assembly into a validated auto-insertion cell — including the staffing audit most factories skip and the component triage that decides whether your project pays back in 9 months or never.
Read the playbookA pallet per part number is a hidden tax on high-mix production. Here is the decision framework that tells you exactly where the crossover sits between dual-wave and selective soldering — with the four variables that actually move the number.
Read the playbookMachines rarely fail. Feeding does. A practical guide to the six feeder families, the trial protocol that de-risks a project, and the acceptance clause that separates a supplier selling hardware from a partner delivering throughput.
Read the playbookShare your highest-volume PCB and we will return a machine configuration with a payback calculation — free, and without a sales call attached.